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Wuhan Healthgen Biotechnology Corp. Factory Tour

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Awesome company, highly recommended for Healthgen Biotech updates.

—— David Castillo

Healthgen Biotech has always been committed to science and scientists. Hope you will do well in new field too.

—— Frank Schauer

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Extraction Zone
Purification Zone
Cotrol Plane
Pressure Filter

Extraction Zone

Purification Zone

Cotrol Plane

Pressure Filter

  • Production Line

    Healthgen Biotech has two different pilot manufactories, one with an annual production capacity of 150kg OsrHSA and the other with 1000kg OsrHSA per year. The GMP compliance factory and advanced equipment enable Healthgen to produce high quality and good batch consistency OsrHSA.

     

    In the GMP compliance factory, there are 4 extraction tanks, which are 2500 liter each for the extraction process. So, we can feed 10 tons of material liquid maximum for each batch. The extraction buffer is from the preparation solution center on the second floor. The extraction processes are full-auto-control with auto valves and PLC (Programmable Logic Controller) control system. The materials are transferred by closed sanitary pipes, which can effectively reduce the risk of production, and also, this is favored by pharmaceutical companies around the world. After the extraction process, we use these two bedplate frame filter press filters, which are imported from PALL, made in German, to make the solid-liquid separation, and remove the extraction of solid waste.

     

    Next, there are three steps of OsrHSA purification. The main types of equipment are 8 materials tanks in a row and 5 sets of chromatography systems. Each chromatographic system is consists of one AKTA Process control system and one AxiChrom chromatography column, the diameter of the column is 1 meter, which is the most advanced product from GE healthcare, made in Sweden.

     

     

    Fully Automatic Online Operation

    Wuhan Healthgen Biotechnology Corp. factory production line 0

     

    AxiChrom Chromatography Column with 1-meter diameter

    Wuhan Healthgen Biotechnology Corp. factory production line 1

     

    10 Tons of Extraction Tanks

    Wuhan Healthgen Biotechnology Corp. factory production line 2

     

     

     

     

  • OEM/ODM

    Downstream Process Development and OEM

     

    Healthgen Biotech, specializing in molecular pharmaceutical research and development, is focusing on developing and manufacturing a series of animal-free and safe products by using the State-of-the-Art platform called OryzHiExp, having a high capacity to express proteins or small peptides in the rice grain. Using the OryzHiExp platform, Healthgen Biotech can provide customized protein or peptides expression and purification services. The process route and infrastructure of large-scale protein purification have been established and can implement the industrial expression and production requirements.

    Healthgen Biotech has a strong technical force, advanced and complete protein expression and purification technology research, and large-scale production facilities can provide high capacity and significant advantages alternative development and manufacturing approaches.

     

    • Recombinant Protein Expression

    Provide expression service of proteins of 100-1000 amino acid molecular mass and polypeptides of fewer than 100 amino acids for customers.

    • Purification Process Development

    Establish and optimize and cost-effective extraction and purification process protocol

    • Detection Methodology Service

    Developing analytic methodology method and methodology validation

     

     

    Advantages Provided by Healthgen Biotech


    • High expression level. The patented promotor enables the expression level to be 10~1000 times higher than other expression systems.
    • Cost-effective. Rice endosperm platform is cost-effective for early-stage companies. No enormous investment of bioreactor tanks in the enlarged stage.
    • Rapid scale-up production. The rice is scaled up by farming, and purified recombinant proteins or peptides can reach kilograms level with 2 years.
    • High bioactivity. The recombinant proteins or peptides are expressed in the rice endosperm and stored in the rice protein body which can keep the protein stability and bioactivity to the maximum extent.
    • Chemical defined. No human-derived or animal-derived components are involved in the processing, can elimination or reduction of the potential risk of viral and other unknown factors in blood-derived products.
    • Solid quality system. The Healthgen Biotech facility is designed to be cGMP compliant. The quality control system has been certified by ISO 9001: 2015 and ensures standardized processes as well as qualified products. The rice-derived recombinant human serum albumin has been approved for clinical trials as a primary new drug.
    • One package service. Healthgen Biotech provides a series services from recombinant protein expression and downstream process development, includes production process development, optimization, and scale-up.

     

  • R&D

    Recombinant Protein Expression Technology Platform

    Phase Service

    Phase 1:

    Generation of genetic engineering plants

    Gene optimization and synthesis, vector construction
    Generation of transgenic plants (T0, 20~50 positive plants)
    Screening for high expression lines
    Phase 2: Lab-scale Screening the genetic stability of homozygous genetic engineering lines
    Detection and activity analysis of recombinant protein
    Developing a protocol for purification of the protein and providing a microgram scale with 90-95% purity
    Phase 3: Pilot-scale Providing the milligram or gram protein with 90%~95% purity
    Phase4: Large scale Developing a protocol of large processing and manufacturing

     

    R&D Center

    The R&D center, 200 square meters, has AKTA purification systems from GE, tangential flow filter from Millipore, microplate reader from MD Versamx, Nanovue plus ultra microspectrophotometer from GE, 5810R refrigerated centrifuge from Eppendorf, Micro Pulser Electroporator from BioRad, Syngene gel imaging system, RU water purification system from Millipore and so on.

     

    Wuhan Healthgen Biotechnology Corp. factory production line 0

     

    The AKTA protein purification system

    Healthgen has 5 sets of AKTA protein purification systems from GE, which are equipped with different specifications of low-pressure columns, such as Tricon 5/20, XK 16/20, XK 16/40, XK 26/20, XK26/40, XK50/20, XK50/30, to meet various demands of protein purification process development.

     

    Wuhan Healthgen Biotechnology Corp. factory production line 1

     

    Tissue Culture Room

    The rice calli are cultured in the illumination culture chamber at constant temperature. Healthgen can produce 150,000 strains of transgenic rice calli per year, and complete at least 15 genes transformation per year.

     

    Wuhan Healthgen Biotechnology Corp. factory production line 2

     

     

Contact Details
Wuhan Healthgen Biotechnology Corp.

Contact Person: Ms. Abby

Tel: +86-15071115810

Fax: 86-27-59403933-59416006

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